| THE MG |
|
|
 | |  | December 6, 2008 - My secret weapon has arrived!
It's a plastic LS1 from P-Ayr that I picked up from Summit Racing. It weighs next to nothing, letting me pop it in and out of the engine bay easily instead of humping around 500 lbs of metal. All of the factory mounting points are represented by steel inserts, so I can also use this to work out my header setup as well as things like motor mounts. If I wanted, I could even install different heads. There's no plastic version of the T56 transmission yet unfortunately.
Most importantly, this lets me experiment with fitment without taking the Camaro apart quite yet.
It was expensive enough that I'm taking very good care of it, and I should be able to resell it after the build is over. Meanwhile, it's going to make life a lot easier.
entry 95 - tags: engine, replica | | |  | December 6, 2008 - The engine is in!
And there you have it, an LS1 in an MG. Wow, that was easy.
Okay, maybe getting the complete functioning engine with transmission and suspension might be a little more difficult. But still, the first test fit, fits.
I've got the engine positioned to put the shifter in the same place as stock. Actually, it'll end up maybe an inch further forward. This is the best I can do without actually cutting anything other than removing the motor mounts at this point. With the Miata subframe in place, I should have a decent amount of room for headers.
entry 96 - tags: engine, replica, test-fit | | |  | December 6, 2008 - The engine height was set to put the oil pan at or slightly lower than the frame rails.
This is a bit of a guess, but I think it'll work nicely. I might be able to sink it down another 3/4" or so.
With this positioning, the engine ends up in almost exactly the same position relative to the wheels as the Miatas we do at Flyin' Miata. Only the front pair of cylinders are ahead of the wheels and the height looks to be the same. This means I could use an off-the-shelf subframe. Wow, could it be that easy?
The threaded holes in the plastic engine mean I could simply bolt up the extra oil pan. I like this thing more and more...
entry 97 - tags: subframe, engine, replica, test-fit | | |  | December 6, 2008 - A test of the hood clearance will have to wait until I get an intake manifold.
There's one on the way right now. As with a number of the other parts, it'll probably get sold after the swap as I won't need it anymore. But placing a ruler across the edges of the hood opening looks promising. We'll see.
I might be able to push the engine back slightly, which would have a beneficial effect on the weight distribution. But again, given where it sits relative to the Miata and the extra weight of the coupe body in the rear - I think it will work pretty well here.
This picture also shows the huge amount of room I'm building in. There's about 3' of clearance all around the car with my work area up front. This is definitely a home project!
entry 98 - tags: engine, test-fit, replica | | |  | December 6, 2008 - These spare parts are left over from a Miata conversion.
They'll come in handy with my engine test fits, although I don't have a way to mount the crank pulley.
entry 99 - tags: replica | | |  | December 8, 2008 - The complete engine.
No, not mine. This is a 480 hp crate LS3 with a hot cam from GM Performance Parts. Yes, 480 hp. The Miata that's getting this is going to have more than 50% more power than our little MG. Yowza.
entry 100 - tags: engine | | |  | December 8, 2008 - Here's a new T56 to go with that LS3.
It's the same transmission as is in our Camaro donor, so I'll be using it for measurements.
entry 101 - tags: transmission | | |  | December 10, 2008 - The intake is here!
The ruler test shows that it doesn't really fit under the hood - but the hood isn't flat. Still, I'm hoping to get the engine a bit further down and back. I really need to borrow a transmission to try it for clearance. I think what I'll end up doing will be to strip the interior, cut out most of the tunnel and then rebuild to clear the trans.
entry 102 - tags: engine, fitment | | |  | December 10, 2008 - Before I spend too much time obsessing over the engine, I need to get the car's suspension in place.
That's a fixed location, unlike the engine which has a bit of leeway.
Basically, what I'm going to do is to hollow out the engine bay. The frame rails will come off, along with the inner fenders. That's not a big loss on the passenger's side, it was hammered very hard to clear that massive AC compressor years ago.
Once the bay is empty, I'll rebuild the frame rails with the right geometry to mount my Miata subframe. They're going to look quite different, but they'll attach up to the factory ones under the car if my tape measure is telling the truth.
Before any of this can start, however, I need to empty out the bay a bit more. So I'm pulling all the brake lines, clutch lines, wiring and miscellaneous parts. I've also reinstalled the radiator support to provide a bit more strength to the front of the car during surgery, and welded a couple of posts to it to prevent things from sagging.
entry 103 - tags: suspension, frame rails | | |  | December 10, 2008 - And here's what is going inside.
I walked into the shop at work and found this behemoth sitting on the floor. I have to say, it's very handy doing this swap at home while there are two LS3 Miatas being built at work as well as a completed LS1 Miata that's undergoing constant development. That's the drivetrain from the LS1 car, removed to get new heads and a cam.
It's a pretty close match to what I'm going to use. The subframe is the tubular version of a Miata subframe, with the same control arms and steering rack. It looks as if my engine positioning will be a bit further back than this one, which helps a bit for rack clearance, oil pan clearance and weight distribution.
It sure makes the transmission look huge!
entry 104 - tags: engine, subframe, transmission, fitment | | |  | December 10, 2008 - Turning my attention from the front of the car to the rear, this showed up today.
It's the rear axle from a 2000 Chevy S10 Blazer 4WD. The width is 59", 4" wider than the 2WD rear and a nice match to my front track. I've pulled the brakes to replace them with Miata parts, which is going to involve a bit of bracketry. Still, nothing too exotic. There's also going to be a lot of cutting of old suspension brackets and welding of new, of course.
I wasn't sure if this was going to be a limited slip or not. Experimentation would indicate not, and changing to the Camaro rear will mean setting up the pinion again. Oh well, it's another skill to learn.
entry 105 - tags: suspension, rear axle | | |  | December 10, 2008 - So, how do I locate the rear axle?
Hanging it off leaf springs just isn't an option for ride, handling and tuning ability. So I'll change over to coilovers and a multi-link setup. Lots of learning here, I've never had to deal with a big stick axle before.
This is a three-link setup as sold by Fast Cars, an MG conversion specialty shop. It would be easier to design and build than a four-link, especially with these photos. However, I'm not too excited about the concept of a panhard rod and the slight lateral movement of the axle it creates - and I'm really not a fan of that bent rod in the Fast Cars kit. This car won't spent a lot of time on the track, but you know it will happen!
More photos of this particular car can be found on BritishV8.org - it's a very thorough conversion and you get a really good look at the suspension design and brackets.
entry 106 - tags: suspension, design, 3-link, rear axle | | |  | December 10, 2008 - The other option for the rear is a four-link setup.
It's a little more elegant from an engineering standpoint - the axle is nicely constrained. But it's more of a challenge to design well, as there's potential for binding. I have to admit I'm not completely sure how to design that, or if it's really a risk. I've been running the kinematics of both designs in my head all day, trying to figure it all out.
The picture is of a commercially available kit from Classic Conversions, and it's actually designed to bolt into the chassis. Pretty nice. According to a writeup (with more pictures) on BritishV8.org, it's designed to have a bit of roll oversteer which is something I'd prefer to avoid. Still, it's a good option - although with a price of over $1000, it's more likely that I'll use it as a proof-of-concept.
entry 107 - tags: suspension, rear axle, 4-link | | | December 15, 2008 - Not much actual work on the car, but lots of planning.
I'm going to go with a three-link rear after talking with a number of road racers and other folks on the Grassroots Motorsports forum. The lateral motion of a long Panhard bar isn't a big deal at all it seems, and it's free of bind and easy to fabricate. So there's that settled. I just have to do it!
I'm also starting to plan the brake system. Very little of it will be MG by the time I'm done. In fact, it's possible it will all be custom. I'll have to wait until the motor position is determined before I can finalize this but it's fun to build it in my mind. Brakes are important to me, and I like putting together good systems.
This is actually a very entertaining part of the build. I have all of the major components so I can start legitimately planning and figuring out how to do things. On top of that is the anticipation of the first big steps coming up - I'm looking forward to that first chop of the frame rail with anticipation and a little frisson of nerves. This is the stage where the whole car comes together in concept, making it a complete machine instead of just a collection of bits that are a reaction to unforseen problems.
I love this part.
entry 108 - tags: suspension, brakes, rear axle | | |  | December 31, 2008 - It's been a long break over the holidays, but I wasn't able to get much accomplished due to visitors.
Still, I snuck away for a few moments here and there. At the moment, I'm still trying to figure exactly the best way to mount the suspension. First I need to make sure I have the centerline of the car marked. Here, I'm taking the center of the stock crossmember mounting points. I dropped a plumb line down from that X and marked it on the floor. After doing that with a few more locations, I'll have a good record and will be able to chop out the original frame rails.
entry 109 - tags: suspension | | |  | December 31, 2008 - Here's a side view of a stock Miata subframe.
I've spent some time measuring it and poking around under the car, trying to figure the best way to mount it. The original plan was to build new frame arms - that's what the other Miata-suspended GT got, although that setup never got beyond the very first stages.
But really, I don't need to mount it. I just need to mount the control arms and steering rack. Hmm.
entry 110 - tags: suspension | | |  | December 31, 2008 - As much as I hate the thought of a ladder frame, it might work out.
The original frame rails are at almost the perfect width to let me mount the control arms directly to them. Add an extension at the front to hold the upper control arms and a cross-piece for the steering rack - and voila. The upper arms don't see as many side forces as the lower ones do, but they do see forward forces under braking. The whole thing will probably be more prone to twisting as it's only in one plane, and I'm still concerned about a good upper mount for the shocks. So maybe it does make most sense to continue with the previous design. But it's an interesting possibility.
This tubular subframe actually makes it look like a pretty good option. I'd basically do the same thing, except it would be welded to the frame of the car instead of bolted.
entry 111 - tags: suspension | | |  | December 31, 2008 - On a different note, here's a peek at the difference between a Corvette throttle body and a stripped-out Camaro one.
The Corvette (top) uses drive-by-wire and is significantly larger.
entry 112 - tags: engine | | |  | January 1, 2009 - Before I start cutting and welding the car, we need to make it a bit more flammable.
Janel wandered into the garage and helped me pull the dashboard. We had a lot of fun trying to decipher the workshop manual instructions. Here, she's trying to find the invisible bolts holding it together.
entry 113 - tags: interior, janel | | |  | January 1, 2009 - The dash is almost out.
I just need to label the wiring and we can disconnect it. Due to the poor paint job on the dash, we're going to make it black again. The whole interior of the car was painted tan - and with a fairly good job. But at least one of the panels seems to be stock, so hopefully there's a stock equivalent. The door panels are rather wavy.
The dash is going back to black, as the paint job on it is poor. It also needs some repair as can be seen. The choices are to try to patch it up and then respray the dash, buy a $50 top bit to cover it up, or install a $300 dash. We'll see what wins - I'll probably start with option A and see how that turns out.
entry 114 - tags: interior, dash | | |
|
THE DIARY