| THE MG |
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 | |  | January 18, 2011 - The flares look pretty good, but there's one line that bothers me.
The trailing edge of the front fenders doesn't blend into the body as well as I'd like. It's not something you'd notice unless you spend hours looking at the car and working on small areas of it, but they don't look factory.
I do have a couple of stubs that were cut off the leading edge of these flares as I was building them. They have a better shape.
entry 534 - tags: body, fender, flares | | |  | January 18, 2011 - Much better!
The flares now blend into the body perfectly, even following a curve at the bottom of the fender when viewed from the side. I'm really happy with how this turned out, they're even better in person.
It's unlikely anyone would have noticed unless I'd pointed it out, but now I'm satisfied.
entry 535 - tags: body, fender, flares | | |  | January 18, 2011 - Since I had the welder out and the front wheels off, the obvious thing to do is to add a front sway bar.
The car needs more roll stiffness, and I've been looking at how to add a front bar for a while. Of course, I'm trying to use a Miata part because I have a huge collection of them.
I built a couple of plates with studs in them and welded that to the bottom of the frame rail. I considered simply installing some rivnuts, but the sway bar mounts see quite a bit of load and I can see myself ripping them out of the frame. So I have a nice solid mount instead.
The geometry would have worked better if the bar was on top of the frame rail instead of underneath, but the packaging would simply not allow that. Even if I could cut a big enough hole in the panel above the rail, there isn't enough room for the bar to go between the engine and radiator. We'll see how it works. On a short drive, the car did feel more settled. Too much traffic to try out the handling balance. I'm still dialing in the spring rates so I'm not sure exactly what the sway bar sizes will be yet. This one's off a 2004 Mazdaspeed turbo Miata. Why? Because that's what I had on hand! If I want a softer bar, I can use a non-turbo version. If I want an adjustable bar, I can use one of the Flyin' Miata ones.
And yes, I have an idea for a rear bar. We'll see if it will package.
entry 536 - tags: sway bar, handling | | |  | January 18, 2011 - The sway bar has an upward angle to it due to the bar placement.
The stock end link - the black one - made this as bad as it could be. So I decided to go with a shorter unit. I have boxes full of old Miata suspension pieces, of course, and the heim-jointed end link in the middle is from the "end link" box. Seriously, I have a box for Miata end links. I also have a box for bumpstops, a wall full of springs, a cord of sway bars, random steering column parts, etc. And at least three boxes of wires. But I digress.
The unmodified heim-jointed link was still too long. So I cut it down, as you can see on the right. There's still a lot of thread engagement so strength is not a problem, but I've made the angle of the bar much better.
It's not the only suspension work I did today. When I was first doing the suspension work on the car, I didn't pay too much attention to the control arms and suspension uprights I used. All the important dimensions are the same. But in my fevered excitement to assemble the car for the First Drive, I left those parts on the car. And that was a problem.
Mazda tweaked the Miata's suspension in 1999. The control arms got beefed up a bit, although the dimensions were basically unchanged. The one change was on the taper of the upper ball joint. The steering knuckle/upright was also very similar, with the steering arm moved up by 7mm and the appropriate taper on the seat for the upper ball joint.
Well, when I looked at what was on the car, I realized that I had the new design upper control arm on one side, but the older steering knuckle. On the other, I had the older parts. This is less than ideal, so I swapped everything out for the newer designs. It was actually a pretty quick job, the guy who built this car was careful to leave enough room to do things like remove suspension bolts. Whew!
entry 537 - tags: suspension, sway bar, end links | | |  | January 18, 2011 - Time to play with tires.
When Janel drove the car on Saturday to see how the various modifications were improving things, she discovered quite quickly that the existing tires were poor. A serious liability, actually. The car's like a loaded gun, with an extreme power/weight ratio and some pretty poor tires. That's the current tire on the left - it's the Falken Azenis RT215. The 215 was discontinued years ago, and while this tire appears to have lots of tread it's actually been heat-cycled to death so it's a little black rock. They hold air, that's their biggest redeeming factor.
The middle tire is a Toyo RA-1, a race tire that can be run on the street. It was pulled off my Seven, which is sitting in the trailer. It's mounted to the same wheel as my Falkens, but is a slightly wider 205 instead of the previous 195.
The right tire is another RA-1 with a little more wear. That's off the Targa Miata. These tires actually last an amazingly long time for a race tire. I pulled it out because it's mounted on a 15" wheel with a different offset, and I wanted to see how it would fit. Also, it was in my way.
entry 538 - tags: tires | | |  | January 18, 2011 - Here are the 14 inch RA-1s installed.
The left rear is the most problematic tire, and it's not quite tucked into place here. The others are fine, with a perfect fit up front. Really, I should have made that rear axle about 1-2" narrower so I could run bigger tires in the back. That may be a future project. For the time being, I want to see how this setup works, as it's a simple bolt-on that doesn't cost a cent.
On the street, the car is far better. It'll still overwhelm the tires, but only under real duress. I'm not sure it's considered socially acceptable to light the tires up all the way through second gear, but it's in the name of Science!
A nice side effect is that the ride has improved considerably. The Falken Azenis has a sidewall that is slightly stiffer than concrete. The RA-1 has a stiff sidewall as well, but it will flex. So I'm quite happy with this.
entry 539 - tags: tires | | |  | January 23, 2011 - During construction, Janel often referred to the MG as her little grocery getter.
And you know what? We're actually using it for grocery runs. She's pretty happy with how it's evolving, between the better/more compliant tires and the sway bar it feels much better planted and less skittish. She also really likes the current suspension compliance.
I've known since I put them on that the current springs weren't long enough - they coil bind before full compression. And I suspect that's actually happening once in a while. So I swapped in a set of 10" springs with a 250 lb rate instead of the 8" 225s that were in there. Why the rate change? Because that's what I have! I'll see what change this makes to the dynamics, and then order some springs of the appropriate rate and length. I've said this before, but it's so easy to change the springs on this car!
entry 540 - tags: suspension | | |  | January 26, 2011 - One last job before I start in with the body filler.
I've decided to remove the side marker lights from the car so it looks like the earliest GTs. I've been driving around with black duct tape covering the holes, but something more permanent is required. Step one, clean up the edge of the holes.
entry 541 - tags: bodywork | | |  | January 26, 2011 - Step two: cut out a patch.
I used the leftover bits of metal from the Rabbit flares. First I used the hole as a template to trace out the shape of the piece needed, then cut it with a set of snips. Much fine-tuning followed to get the perfect shape.
entry 542 - tags: bodywork | | |  | January 26, 2011 - Then the patches were carefully welded into place.
Of course, none of the holes in the car (I also patched the antenna hole) were on a flat panel. So I welded in one or two sides, then reshaped the patch with a body hammer to make it conform. It's still going to need body filler of course - especially on this side, where there's a fairly thick skim layer on the panels laid down before the black paint - but that will be kept to a minimum.
Now, on to the fenders!
entry 543 - tags: bodywork | | |  | February 1, 2011 - Big work!
I had a few other things to do over the weekend, but I couldn't leave the MG completely alone. I have a few toys that have come in for the interior, so I decided to play with those. Here's the original state of the door.
entry 544 - tags: interior | | |  | February 1, 2011 - The final result!
Okay, it's not a big change. The most obvious is that door pull. The plastic MG one really bugged me, and I wanted leather. This particular strap is actually a door limiting strap for a classic Chevy truck - but it's got the right vibe to it and should wear in nicely. It isn't a perfect match to the interior color, and that's exaggerated by the flash - but it's better. I'll live with it for a while and decide what to do.
The window winder was originally black plastic, and I replaced it with a cast metal unit that both looks and feels much better.
We have replacement door panels for the car, but this is still the dirty and wobbly original part. Why? Because I'm still considering moving that door pull, and I don't want to put extra screw holes in my good door.
entry 545 - tags: interior | | |  | February 1, 2011 - A fancy new paint gun!
Well, not new. But new to me. Since I want this car to look good and black paint is very unforgiving, I've decided to step up from my cheap and cheerful Harbor Freight guns to a good one. It's still mostly up to me, but this guy should get rid of some excuses.
entry 546 - tags: paint | | |  | February 1, 2011 - I've been working on gauges recently.
The parts just arrived to mate my mechanical oil pressure gauge to the engine. The biggest problem was how to deal with the usual oddball British flare fittings. After doing some measuring, I was able to sidestep the problem by cutting the flare off and using a 1/8" compression fitting. It's a perfect fit. That goes to an AN -3 flare, then it's all just off-the-shelf race stuff. I still have to get behind the dash to make sure the connection to the gauge is tight, then we'll see how it works!
The coolant gauge has been more of a hassle. The one for the engine computer works fine so I can monitor things that way, but the dash gauge reads really low. At 180F, it's just come off the C peg. After some putzing around with the gauge and checking wiring, it looks as if the culprit is the temperature sender in the head. The GM part measures 3800 ohms at 63F and about 150 ohms at 185F. A parts-store piece I also have on hand is the same at 63 and 200 at 185F.
The MG sender apparently measures about 800 ohms at 68F and 33 at 190F. So I need to find one that's somewhere in that ballpark. It doesn't have to be perfect, just close enough that the gauge stays near the middle at normal operating temperature. I'll stop by NAPA tonight and see what I can find.
entry 547 - tags: gauges | | |  | February 1, 2011 - My little science fair project.
I started by stopping off at NAPA on the way home and going through their Big Book Of Temperature Sensors. Not all of the sensors had information about their resistances, but I was able to pick out a few likely suspects out of the catalog. Two of them were in stock, so I brought them home to test.
First, I used the multimeter to check the resistance between the body of the sender and the stud. The MG part apparently reads 800-830 ohms. NAPA sensor 6046 read 631, sensor 6178 was 273.
Then I boiled some water and risked my tender fingertips by dipping the sensor in it while I measured the resistance. The cooking thermometer told me the actual temperature of the water. At 195F, sensor 6046 read 48 ohms and 6178 read 31. Apparently the MG one should be 31-35 at 190F.
So, 6046 will be fairly close when the car is cold, but read a bit low when hot. However, it's also changing quickly in the normal operating range. 6178 will probably read right about C when cold, and should be pretty close when hot. I'll give them both a try in the car and see how they behave for real, but at least I know what to expect!
entry 548 - tags: science!, cooling | | |  | February 3, 2011 - I swapped in the 6178 sender today, and it does sit just above C when cold.
That's fine, it shows the gauge is alive! I wasn't able to run the engine to see how it behaves at 180F or so, but I already have a pretty good idea. So that's good.
I couldn't run the engine because I'd mis-measured the length of the AN -3 line I needed. Either that or the length included a fairly large radius 90 degree section that was on one end. Anyhow, the end result was a high-pressure oil system that isn't sealed up. Of course, as can be expected with AN fittings, there are none to be found in town anywhere. So I've had to order another one in from Summit Racing. Argh.
I've taken on a new project, as you can see here. It's being documented on the Flyin' Miata site even though it's one of my own. Why? Because some of the FM fans might enjoy it, and it is a Miata. It's not going to be a long one, but it is going to involve a bit of bodywork and a repaint for a friend. It'll be my practice run for the MG.
entry 549 - tags: other cars, gauges | | |  | February 5, 2011 - The right front flare has been bothering me.
It's at a slightly different angle than the left side. Now, asymmetry isn't a big deal. But the other one works better! So I decided to try to fix it. I cut out my extension piece that molds the flare into the fender, reshaped the flare and cut a new one. After quite a bit of careful positioning, trimming, hammering and prying...it somehow shifted back into the original shape. Well, not exactly. But not quite what I wanted.
Argh. I can use filler to shape it the same as the other side, but it would be about 1/4" thick in the deepest point. I'll see what I can do with yet more steel.
entry 550 - tags: flares, body | | |  | February 5, 2011 - After the frustration of the flare not following orders, I decided to work on something that I know I can do.
The MG interior is made of the biggest collection of little weird bits and pieces, with carpet chunks screwed into bodywork and various vinyl-covered panels all over the place. Of course, the vinyl panels are simply a piece of cardboard underneath, and when they get wet they warp badly. That's an untouched one in the upper right of the photo.
We have a bunch of replacement panels from the UK. But I don't think it includes these kick panels, down in the footwell. More importantly, I've modified both footwells so even pristine pieces would need to be modified.
They're obviously not original because they're biscuit color, and the GT didn't come in biscuit as far as I can tell. They're not spray painted either, thank goodness.
I peeled the vinyl and some decomposing black foam off the backing board. I then modified the original board to make sure it fit properly. Once that was sorted out, I squashed it as flat as I could and traced it on to a piece of MDF. I cut that out (it's at the bottom left) then used some spray adhesive to glue the vinyl on to the board.
entry 551 - tags: interior, vinyl | | |  | February 5, 2011 - Here's the end result, just ahead of the door panel.
It's not perfect, but for a little bit of work it's an enormous improvement. You can see how wobbly the door card is by comparison.
entry 552 - tags: interior, vinyl | | |  | February 5, 2011 - I also spent some time on a passenger footrest.
The engine computer is at the end of the footwell and it really is the best place to rest your feet. Well, not the best place, but the easiest. So I built this panel to cover it up.
It's a royal pain to install, with one bracket that needs to be bolted to both the footrest and the floor. But it's pretty solid and it'll do the job. Now I just have to cut a piece of carpet to fit it.
entry 553 - tags: interior, footrest | | |
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